Amulite Automatic AAC Block Production Line

Chii chinonzi AAC Block?

Pfungwa yeAAC Block:AAC Block Yakavakirwa paSiliceous Materials(Jecha,Fly Ash,Silica-Ine Zvishandiso Etc),Uye Calcareous Materials(Lime,Simende) SeIyo Main Raw Materials,Yakasanganiswa NeMhepo-Entraining Agents(Aluminium Powder) ,Mushure meThe process Raw Materials Batching,Slurry Mixing,Dururira,Pre-Curing,Cutting,Autoclave,Curing process uye Package Kubuditsa AAC Blocks Yakapedzwa Zvigadzirwa;Inonzi Aerated Concrete Nekuti Iine Nhamba Yakakura YeUniform uye Diki Pores Mushure. It is Aerated.

Ndeipi Maitiro Ekugadzira AAC Block Zvigadzirwa?

1): Yese Raw Materials Metering Uye Yakasanganiswa Slurry;

2) : Slurry Pinda MuKudurura System, Mushure meKusanganisa Wodira MuBhokisi reMold;

3) :Mukati Mold Bhokisi (Panel Reinforcement),Mushure meimwe Tembiricha Uye Pre-Kupora Nguva;

4) :Mushure meiyo Wet Panel Yasvika Pane Imwe Kuoma, Iyo Mold Bhokisi uye mapaneru Achasimudzwa kumuchina wekucheka neiyo Turnover Crane, uye Turnover Crane Inopedzisa Basa rinotevera:

4

6) :B :Kusimudza kuTrolley kana Kucheka Kutsigira Frame Kuti Uvhure Zvizere Mold; C: Iyo Yakabvisa Mold Frame uye Yekudzokera Autoclave Side Plate Inosanganiswa Kugadzira Mold Bhokisi Mushure mekucheneswa,Pfaya Mafuta uye Re- Kudira ;

7) :Uye The Wet Panel Muviri Unochekwa Mumatanho matanhatu Pamushini Wekucheka: 1:Yekutanga Inocheka Mativi Maviri EPaneli Muviri Wakatwasuka;2:Ozocheka Nekureba Uye Nekuchinjika;

8) :Pakupedzisira Anocheka Horizontally Horizontal Kana Banga Kucheka;

9) :The Cheka Panel Muviri Unosimudzwa Kubva Semi-Yakapedzwa Chigadzirwa Crane Pamwe NePazasi Plate Kune Autoclave Trolley;

10) :Zvino Yakaiswa muIyo Autoclave Yekupisa Tembiricha uye Yakanyanya Kudzvinyirira Kurapa;

10

12).

13) :The Autoclave Curing Side Plate Inodzorerwa;

Nezve Main Raw Materials Nhanganyaya

Kugadzirwa kweAAC Block Kwakapfuma mune Raw Materials, Kunyanya Kushandiswa KweFly Ash Sezvinhu Yakasvibirira Izvo zvisingagone chete Kunyatso Kushandisa Maindasitiri Emarara Masara, Kubata Kusvibiswa Kwenzvimbo, Uye Kwete Kukuvadza Mapurazi, Asi Zvakare Gadzira Yakanaka Yemagariro uye Economic Benefits, Izvo. Is A Good Substitute For Traditional Solid Clay Bricks.Good Promising Wall Products Yakagamuchirwa Nesimba NeHurumende, Estate Company,Construction Team,Uye Hurumende Yakaita Tax Policy,Environmental Protection Policy Support,Tinogona Kufanoona Broad Market Development Prospects;

1. Fly Ash / Quartz Sand

Fly Ash/Quartz Jecha Ndiyo Main Core Raw Materials eAAC Block Product, Uye Ndiyo Yakanyanya Kunobva Silicon Uye Aluminium Zvikamu zveAerated Concrete;

2. Simende

Simende Ndiyo Yakanyanya Tsime Yekusimba kweAAC Block, Inopa Iyo Main Calcareous Materials eAAC Block, simende Inokodzera Kugadzirwa kweAAC Block Inofanirwa Kusarudzwa Kunyanya MuMatemu Emhando Uye Giredhi reSimende; Mukugadzira, 52.5 Giredhi Ordinary Portland. Simende Inofanira Kusarudzwa Kutanga .Muzhinji, Kuti Uderedze Mari Yekugadzira, 42.5 Grade Ordinary Portland Cement Inogona Kushandiswa Zvakare;

3. Lime

Lime Ndiwo Imwe YemaMain Raw Materials Pakugadzirwa kweAAC Blocks.Basa Rayo Guru Kubatana Nesimende Kuti Ipe Inoshanda Calcium Oxide, Kuti Ikwanise Kudyidzana neSIO2 Uye Al203 MuSiliceous Materials Under Hydrothermal Conditions Kugadzira Silicon Hydrate Calcium. Acid.Nekudaro,Lime Ndeimwe YeMain Strength Sources eAAC Block.Iyo Inoshanda Calcium Oxide Content Of Lime Inoshandiswa Kugadzira AAC Block Inofanira Kukwira Kupfuura 65%,Zvichida Kupfuura 80%.

4. Gypsum

Gypsum Ndiyo Regulator We Air Evolution Process MuAAC Block Production.The Regulating Effect Of Gypsum Inonyanya Kuratidzwa Mukunonoka Kwe Quicklime Digestion Uye Slurry Thickening Speed.The Main Chemical Component Of Gypsum Is CASO4;Kune Matatu Matatu EGypsum Pa Musika;Raw Gypsum,Anhydrite uye Plaster yeParis.Mukuwedzera,Waste Gypsum Inogadzirwawo MuChemical Production process.Senge Phosphogypsum Kubva Mukugadzirwa kwePhosphate Fertilizer,Fluorogypsum Kubva Kugadzirwa kweFluorine Chemicals,Uye Gypsum Kubva Kugadzirwa kweTitanium. Dioxide.Idzi Gypsum Dzakaderera Mumutengo Uye Inogona Kutsiva Natural Gypsum Uye Kuderedza Mari Yekugadzira;

5. Air Generating Agent

AAC Block Inofanirwa Kuve NeAir-Generating Agent Kuti Igadzire Pores MuBrokoni Kuti Iumbe Chimiro Chisina Huremu Porous;

6. Foam Stabilizer

Mushure meiyo Mhepo Yekugadzira Magetsi, Nekuda Kweiyo Yakatetepa Form Wall, Zviri Nyore Kupwanya uye Kuparadza Furo Pasi Pekukanganiswa KweMamiriro Akasiyana-siyana, Anokanganisa Hunhu HweConcrete. Naizvozvo, Zvinodikanwa Kuwedzera Foam Stabilizer kune The Slurry.

Production Process

1) :Kuchengetedza uye Kugovera Kwezvinhu zvakasvibirira zveAAC Block

Raw Materials Inotakurwa Kupinda Mufekitori NeMotokari,Uye Nhunzi(Jecha,Stone Powder) Inonamirwa MuYadhi Yemidziyo,Uye Kana Ikashandiswa,Inopinzwa MuHopper.Bagged Simende Kana Bulk Cement Inochengetwa MuSimende Warehouse. Mukushandiswa, Inotakurwa Uye Kutakurwa MuHopper.Chemicals,Aluminium Powder Etc Inoiswa MuChemical Storage Uye Aluminium Powder Storage, zvichiteerana,Uye Inoendesa Kumusangano Wekugadzira Kana Yashandiswa.

2) rocessing Of Raw Materials For AAC Blocks

Fly Ash(Kana Jecha,Upfu hweDombo) Inotumirwa kuBhora Chigayo Kuburikidza neElectromagnetic Vibrating Feeder uye Belt Conveyor,Uye Iyo Ground Fly Ash (Kana Jecha,Dombo Upfu) Inotumirwa KuSlurry Tangi Kuti Ichengetedzwe NeFly Ash Pombi.

Lime Inotumirwa KuJaw Crusher NeElectromagnetic Vibrating Feeder Uye Bhandi Conveyor Kupwanya.Lime Yakapwanyika Inoendeswa KuLime Storage Tangi NeyeBucket Elevator,Ozotumirwa KuBall Mill NeScrew Conveyor.The Screw Conveyor Uye Bucket Elevator Inodyiswa muPowder Batching Tangi.Mushure mekunge Makemikari Ayerwa Nemawoko Mune Chimwe Chiyero,Solution Yeimwe Yekudzika Inogadzirwa Uye Inotumirwa Kutangi Yekuchengetera.

Iyo Aluminium Powder Inotakurwa Kubva kuAluminium Powder Warehouse kuenda kuKugadzira Workshop, uye Inosimudzwa kuenda pauriri hwechipiri hweBatching Chivako chine Magetsi Hoist. Dururira Mumusanganisi kuti Uwedzere Mvura Yakawanda, uye Woipinza muAluminium Powder Yakamiswa.

3): Kusanganiswa kweSlurry, uye Kudururwa kweAAC Blocks;

Lime Nesimende Zvinotumirwa Sequentially kune Iyo Otomatiki Yekuyera Chikero NeScrew Conveyor Pasi Peiyo Poda Batching Tangi Yekuwedzera Measurement.Pane Screw Conveyor Pasi Pechikero Kuwedzera Zvakaenzana Zvishandiso MuMusanganisi Wokudira.

Fly Ash(Kana Jecha,Upfu hweMatombo) Uye Tsvina yeDombo inoiswa muSilinda yekuyeresa.Mushure mekunge Zvinhu Zvakasiyana-siyana zvayerwa,Mold Yave Panzvimbo,Uye Slurry Inogona Kumutswa.Slurry Inofanirwa Kusangana Nezvido zveMaitiro (Ingangoita 45). ℃) Usati Wadururira.Kana Kupisa Kusina Kukwana, Autoclave Heating Inogona Kuitwa MuSlurry Metering Tank, Uye Iyo Aluminium Powder Kumiswa Inogona Kuwedzerwa 0.5-1 Minute Isati Yadururwa Zvishandiso;

4): AAC Block Pre-Kurapa uye Kucheka

Mushure mekudururira, Bhokisi reMold rinosundirwa mukamuri yekutanga yekurapa neketani inotakura yekuisa gasi uye yekutanga kuseta. Iyo Tembiricha yekamuri iri 50 ~ 70 ℃, uye Yekutanga Kurapa Nguva Ima 1.5-2 Maawa Maitiro Anogona Kubviswa).Shandisa A Negative Pressure Hoist Kusimudza The Mold Frame Uye Wet Block Body Patafura Yekucheka Pakaiswa Pazasi Plate Ye Autoclave Trolley Pamberi.Bvisa Mold Frame.The Cutting Machine Cross-Cuts ,Anocheka Kwenguva,Uye Zvigayo The Wet Block.Iyo Mold Frame Yakasimudzwa Kudzokera KuMold Rori Yekuchena uye Kubvisa, uye yozosimudzwa kuMold Rori Yekukandira Inotevera. Iyo Yekucheka Block Muviri uye Yepazasi Plate ye Autoclave Yakasimudzwa paAutoclave Trolley ine Crane uye yakaiswa pairi. Maviri Floors.Kune Zvitsigiro zvina Pakati Pemapazi,Uye akati wandei Autoclave Trolley Akabatanidzwa Pamwe Chete.

Zvishandiso zvinoraswa pamipendero uye makona eWat Block Body Yakagadzirwa panguva yekucheka inotumirwa kune tsvina Slurry Agitator padyo nemuchina wekucheka neScrew Conveyor, uye mvura inowedzerwa kuita tsvina slurry yekushandisa mubatching.

5) :Autoclaved AAC Block uye Yakapedzwa Chigadzirwa.

Mushure mekunge Muviri Waunganidzwa PaMutsetse Wekumisa Pamberi peAutoclave, Vhura Door reAutoclave iro riri kubuda kunze kweAutoclave, Tanga waburitsa Autoclave Trolley Yakapedzwa muAutoclave ine Hoist, wobva wadhonza Autoclave Trolley kuti Ive Autoclave. MuAutoclave Ine Hoist Iyo Autoclave Inochengetwa.Zvigadzirwa Zvakapedzwa Pa Autoclave Trolley Zvinosimudzwa KuIyo Yakapedzwa Chigadzirwa Warehouse NeBridge Crane,Uye Zvino Kutakurwa KuYadhi Yakapedzwa Zvigadzirwa Yadhi NeForklift Rori.Iyo Empty Autoclave Trolley Uye Nepazasi Plate yeAutoclave Running Inosimudzwa Kudzokera Kungoro Yekudzosa Mutsetse, uye iyo Stacker inodhonzwa Kumashure neHoist Mushure mekuchenesa. Enda kune Inotevera Cycle.

Production Equipment Show

1):Kukuya uye Kuita Slurry Chikamu

The Traditional Process Of Slurry Density Control Haina Strict .Qualified Rate And Product Quality Are Not Ideal1.Iyo Slurry Inotenderedzwa Pakati PeTangi NeDensimeter, Iyo Slurry Density Data Inoyerwa NeDensity Pipeline Mune Real Lime uye Mhinduro kuCentral Control Room .Kuitira Kugadzirisa Reshiyo Yemvura Yekupuruzira kweBhora Mill uye Kuzadza. YeSlurry Tank .Chinangwa Chekuramba Kururamisa Kwenguva Chaiyo Density Chabudirira:2.The Density Pipe Ichayera Kudzika Kwese Slurry .Era Kururama Pasina Mhosho .Uye Wobva watsvaira Pipe Yese Mushure meShift Kuti Uve Nechokwadi Chekuita Kwechiyero Chinotevera.
Fly Ash Slurry Kugadzira Machine	Slurry Storage Mixer	Material Scale		Kudira System
2):Turnover Uye Kucheka Chikamu
Hunhu Hukuru hweAmulite Kucheka Machine1): Yakareruka-Yakagadzirwa, Yakanakira Kuisa Uye Kuchengeta;2) :Yakamisikidzwa Kuvhu, Inotyairwa NePlanet-Gear Reducer, Paunenge Uchiita Vertical Cutting, Muchina Wekucheka Unoita Eccentric Uye Swinging Kucheka Izvo Zvinowedzera Kucheka Kushanda.Kunoita Kuti Zvinyanye Kunyanya Kuchinja Kucheka Kukura. 3) :Kutora German Technology,Added Vacuum Aspirator,Iyi Yekucheka Muchina Inogona Kubvisa Matanho Ezvinhu Pamusoro Zviri Nyore Pasina Kuparadza Chero Chikamu Chezvivharo Zvakapedzwa Uye Inovimbisa Zvigadzirwa Kupfuura Rate; 4) :Ne 6-Kurutivi Kucheka kweBroka Yese, Chigadzirwa Chekupfuura Mwero Inowedzerwa nekuti Hunhu Hwezvakapedzwa Zvigadzirwa Hauzobatirwe Nekuchinja Kwema Molds zvakare. 5) :Kuipa Kwepamusoro Kwepamusoro peMabhuroki Akapedzwa Kwakanakira Kuvaka Kushanda uye Kuvaka. 6) :Adopting Positioning Numerical Control Technology,Muchina uyu Unoderedza Kudedera Mukuita Kutendeuka,Kufamba,Kucheka uye Kutakura.Uyezve, Inogona Kukwidziridzwa kuPLC Control System Pakukumbira kweMutengi Kuti Iwedzere Chigadzirwa Chepfuura Rate.
Hydraulic Frequency Shandura Turnover Crane			Horizontal Kucheka Machine
1) :Hydraulic Frequency Convert Turnover Crane Inoshandura Bhokisi reMould NeBlock Mu 90 Degree Turnover,Iise Pa Frequency Convert Block Dragging Trolley Uye Process Demold Works;2) :Frequency Convert Block Dragging Trolley Inokwevera Chivharo Kucheka Muchina Kuti Uchekwe.Turnover Crane Inorongazve,Inochenesa Uye Inopolisha Mold Bhokisi uye Pallets Kuzvigadzirira Kuti Ishandiswezve.			Turnover Crane Inoshandura Mold 90 Degree, Demold Uye Inoisa Iyo Yese Block uye Yepazasi Plate PaBlock Rinodhonza Trolley. Iyo Block Dragging Trolley Inotora Iyo Yese Block Muchina Wekucheka, Uye Yopedzisa Kucheka Yakachinjika, Kupezura Chivharo Chese neMativi Maviri, Uye Kupatsanura. Zvinhu Zvakapambadzwa.

3): Turnover Crane Kubvisa Iyo Pazasi Waste Material
					Ichi Chishandiso Chakazvigadzira Pacha NeAmulite Boka Kuti Tibatsire Vatengi Vedu Kunyatsogadzirisa Izvo Pazasi Zvishandiso Kurasa Dambudziko.Ichi Chishandiso Chinosanganisira Turnover Platform uye Crane, Inogona Kubvisa Iyo yepamusoro uye Pazasi Waste Material.Iyi Crane Zvakare Inogona Kuve SeSemi-Chigadzirwa Chekutakura Crane.
Kutakura Crane Pamberi peAutoclave			Base Plate					Autoclave Trolley
Mushure mekucheka, Yekutakura Crane Takura Chivharo ku Autoclave Trolley Yekupinda Autoclave. Ichi Chishandiso Chine Chimiro Chiri Nyore, Kushanda Kwakagadzikana, Hunhu Hwakanaka Uye Zviri Nyore Kuchengeta.				Iyo Base Plate Yakagadzirwa neAmulite Boka Inogona zvakare Kuve Padivi Plate, hapana chikonzero chekuchinja kusvika yabuda muAutoclave. Yakagadzirwa neManganese Simbi uye isingambofa yakashandurwa pasi peTembiricha uye Kumanikidzwa.					Iyo Inoumbwa NeGood Quality Profile Steel Uye Iine Nyore Structure . Yakanamira Uye Kukanganiswa Hazviitike Mukupisa Tembiricha uye High Pressure Autocalve Curing Environment In Autocalve.The Crane Isa The Wet Block On The Autocalve Curing Trolley Uye MuThe Autoclave Kuve Autoclave. Chengetedzwa Kusvikira Kubvisa Mabhuroki Apera;
4): Yakapedzwa Chigadzirwa Chekubata Equipment
					Kazhinji The Autoclaved Blocks And Plates Ichava Adhesions Dzimwe nguva.The Seperating Machine Ndeye Kuzadzisa Kuparadzanisa The Adhesion's Blocks Pasina Chero Kukuvara kune Mabhuroka,Anobatanidza Basa Rechinyakare Kupatsanura Machine Uye Yakapedzwa Product Carrier.Ruoko Rumwe Rwokuparadzanisa Runodzorwa Wakazvimiririra, Yakagadzirisa Dambudziko rekuparadzanisa Mabhuraki uye mapaneru paMould imwechete; Iyo Equipment Inoona Kushanda uye Kupfava Kugadziriswa, Kudzikisa Mutengo Wese uye Kuva nechokwadi cheChiyero chemhando panguva imwe chete.
Convey Uye Package Line
Iyi Sisitimu Mutsetse Unosanganisira Kutakura uye Kurongedza Mutsetse Wemapuranga Pallets Iyo Inonyanya Kugadzirirwa Iyo Yakapedzwa AAC Blocks. Iyo Yese Mold Zvigadzirwa Zvichafambiswa PaPallet Yehuni Panguva Imwe Nenzira Yekubamba Chishandiso CheZvigadzirwa Zvakapera Kuti Uwedzere Kuendesa Kugovera uye Kurongedza Pa. Uyu Mutsetse.Muchina uyu Une Hunhu Hwakadaro SeOtomatiki Kugovera NeKudzora Kwekombuta,Kumisikidza Kwazvo Panguva Yekufambisa uye Otomatiki Kupatsanurwa Kwemapuranga Akaremerwa Pallet Mune Nyaya Yakanaka Kurongedza uye Kutumira.
5): More Machines Show
Yakapera Zvigadzirwa Clamp					Rotary Clamp
Special Crane For Panels		Plug Machine					Vhura Slot Machine
Bhora Chigayo	Jaw Crusher					Autoclave				Boiler